Waste of Overproduction, 7 Wastes in Lean Manufacturing (SIX Sigma)

Overproduction occurs if more products are manufactured than it was planned by the production plan, or if products are manufactured faster that it was planned. Consequences are piles of too early deposited products in intermediate warehouses. In order to prevent that a worker on a machine in a production line would not be without work, he starts processing the next operational order immediately after having finished the previous one. This new product was planned to be manufactured later, so the worker creates overproduction, which requires intermediate warehouses. The company should have a good overview of overproduction, so it has to organize the work in such a way the overproduction is clearly visible.
Overproduction can be eliminated by informing and convincing the workers that they have to stop working the moment when the daily production plan has been achieved. It is better that workers do not work than that they do something that they do not need.

Comments

Waste of Transportation, 7 Wastes in Lean Manufacturing (SIX Sigma)

Transport is the movement of materials from one location to another, this is a waste as it adds zero value to the product. Why would your customer (or you for that matter) want to pay for an operation that adds no value? Transport adds no value to the product, you as a business are paying people to move material from one location to another, a process that only costs you money and makes nothing for you. The waste of Transport can be a very high cost to your business, you need people to operate it and equipment such as trucks or fork trucks to undertake this expensive movement of materials. Waste of transport is a consequence of excessively long, intersecting transport paths, temporary storage, load and unload, transport of pallets hither and thither. Waste of transport is also caused by too detailed process breakdown and exaggerated division of work, due to imprecisely defined intermediate warehouses and due to production in large series. Waste of tra...

21st Century, Essay (IELTS)

The 21st century has begun. What changes do you think this new century will bring? Use examples and details in your answer. Man, through the ages, has undergone many changes from the time when he depicted a herd of mammoths on the walls of his cave to these days when he can create beautiful pictures and even make coffee by use of computer technologies without leaving his favorite chair. The 20th century made huge steps in developing computer technologies and reached many goals that made our life much easier. What should we expect in the 21st century? First of all, I think that the pace of our life will speed up: we will move faster from one place to another, from one continent to another using high speed jet airplanes. Second of all, I believe that we will be able to do many things that take much time now without leaving our house. Computers will be everywhere including out clothes. Many people will have chips and mini computers inserted in their heads to hold huge amount of ...

The Future of Mechanical Engineering (Emerging Technologies Trends)

Mechanical Engineering, long centered on designing and producing mechanical systems, is undergoing a profound transformation driven by technological advancements and global challenges. Here are some of the most impactful trends and cutting-edge technologies shaping the future of the field: 1. Artificial Intelligence (AI) and Machine Learning Revolutionizing Processes : AI is transforming how mechanical systems are designed, tested, and maintained. Machine learning-powered predictive maintenance reduces downtime and extends the lifespan of machinery. Practical Example : AI-based simulations optimize product designs virtually, cutting down prototyping costs and accelerating the development process. 2. Additive Manufacturing (3D Printing) Transformative Impact : 3D printing enables the creation of complex designs that are unachievable with traditional methods, facilitating rapid prototyping and on-demand production. Future Prospects : Innovations in materials like metal alloys and c...

Muhammad Mubashir Ghori

Search This Blog